The heavy fabrication center of The Foundryβwhere raw materials become new building components.
Industrial Facility
Fabrication & Manufacturing
M-F 6am-6pm, Sat 7am-3pm
4-6 workers
π― Function: Metalwork, concrete processing, and large-scale material transformation
π Position: Heavy manufacturing hub turning salvaged materials into construction-ready components
π Connects To: Yard (raw materials), Depot (finished components), Sites (installation)
The Forge is the manufacturing and heavy fabrication zone within The Foundry. It's where metalwork, concrete processing, and large-scale material transformation happen. The Forge turns salvaged materials into new construction-ready components.
π₯ Welding
Joining metal components
βοΈ Cutting
Plasma, torch, and saw cutting
π§ Forming
Bending and shaping metal
β¨ Finishing
Grinding, cleaning, coating
π¨ Crushing
Processing salvaged concrete for aggregate
π₯£ Mixing
Small-batch concrete production
π¦ Casting
Creating precast components
π§± Block making
Producing blocks from recycled materials
ποΈ Prefabrication
Building components off-site
π© Frame assembly
Structural element preparation
π Panel production
Wall and floor panel creation
π₯ MIG/TIG welders
Metal joining
βοΈ Plasma cutter
Precision metal cutting
π₯ Oxy-acetylene torch
Cutting and heating
π Press brake
Metal bending
β‘ Ironworker
Punching, shearing, notching
πͺ Band saw (metal)
Cutting stock
β‘ Angle grinders
Grinding and finishing
π¨ Sandblaster
Surface preparation
π¨ Concrete crusher
Processing salvaged concrete
π₯£ Mixer
Small-batch concrete
π³ Vibrating table
Removing air bubbles
π¦ Forms and molds
Casting components
π‘οΈ Curing area
Controlled environment
ποΈ Overhead crane
Moving heavy components
π Forklift (heavy)
Material handling
π Skid steer
Outdoor material movement
πͺ Hard hat
Head protection
π Safety glasses
Eye protection (shaded for welding)
π’ Steel-toe boots
Foot protection
π§€ Heavy work gloves
Hand protection
π Hearing protection
Noise
π Long sleeves/pants
Skin protection
π Welding helmet
Eye/face protection (auto-darkening)
π§₯ Welding jacket/apron
Spark protection
π§€ Welding gloves
Heat protection
π Hot work permits required for welding/cutting
ποΈ Fire watch during and after hot work
π¨ Ventilation required for all welding
π Lockout/tagout for all equipment
ποΈ Crane signals standardized
π No loose clothing near rotating equipment
π Forge Manager
Overall operations, safety, scheduling
β Lead Fabricator
Quality standards, complex projects
π₯ Welder
Metal joining and fabrication
βοΈ Metal Fabricator
Cutting, forming, assembly
π§± Concrete Technician
Mixing, casting, finishing
ποΈ Equipment Operator
Crane, forklift, heavy equipment
AWS certification (or equivalent)
ποΈ Crane operation
Certified crane operator
π Forklift
Forklift certification
βοΈ Plasma/torch
Hot work certification
π§± Concrete
Foundry-specific training
β οΈ No one operates equipment without proper certification.
β±οΈ Duration
40 hours
π Covers
MIG basics, safety, basic projects
π― Outcome
Supervised welding privileges
80 hours
TIG, structural welding, blueprint reading
Independent fabrication work
24 hours
Load calculation, rigging, signals
Crane operator certification
π§ Basic fabrication support
20-30/hour
π₯ Certified welding
35-50/hour
β Complex fabrication
45-65/hour
ποΈ Equipment operation
30-45/hour
π Training (as instructor)
50-70/hour
1οΈβ£
Complete Forge orientation (safety focus)
2οΈβ£
Begin certification training
3οΈβ£
Work under supervision
4οΈβ£
Progress to independent work with certification
ποΈ Structural steel
Building frames, supports
βοΈ Metal fixtures
Railings, gates, hardware
π§± Concrete blocks
Walls, foundations
π¦ Precast elements
Stairs, panels, pavers
β¨ Custom fabrications
One-off project needs
π¨ Welding fumes
Local exhaust ventilation
π«οΈ Dust
Dust collection, wet cutting
π Noise
Hearing protection, barriers
π§ Runoff
Contained concrete washing
π¦Ί Safety first - The Forge has serious hazards
π Get certified - No shortcuts on training
β Quality matters - Structural work must be right
π€ Communicate - Coordinate with all teams
π Keep learning - New techniques always emerging
ποΈ The Yard
Receives raw salvaged metal, concrete
πͺ The Depot
Receives finished components for storage
π§ The Workshop
Exchanges specialized items
π Project Sites
Delivers fabricated components
Last updated 14 days ago